Address : C 402 Purvi Lotus Apartments
HSR 2nd Sector Extn, Near SS Palya lake,
Hosapally, Banglore, 560068.
Call Us : +91 8884326060
Mail Us :anil.mungare
@alicanteautomation.com
Office Time : Monday to
Saturday 09:30AM - 06:00PM

Consultancy Services

Expert Automation Consultancy

AAPL delivers specialized consultancy services in PLC programming, Industry 4.0, MES integration, TwinCAT 3 development, and Nexeed platform expertise. Our consultants work alongside your engineering teams to solve real production challenges — from legacy system migrations to complete smart factory transformations.

When production uptime is non-negotiable and every minute of downtime costs real money, you need consultants who have actually been on the factory floor. At AAPL, we understand the challenges you face — legacy systems that no one wants to touch, pressure to digitalize without a clear roadmap, and new equipment that needs to communicate with old infrastructure. Our consultancy services are designed to solve these exact problems with practical, maintainable solutions built for the long haul.

Whether you are commissioning a new production line, rolling out a plant-wide MES, migrating from aging control hardware, or taking your first steps into Industry 4.0 — we have the expertise, the tools, and the track record to get you there. Our vendor-agnostic approach means we recommend what is right for your process, and our knowledge-transfer philosophy ensures your team owns the solution long after we leave.




PLC Programming & Architecture

• Siemens S7-300/S7-1500 programming & commissioning

• TIA Portal project design & standardization

• Allen Bradley ControlLogix & CompactLogix

• Structured Text, FBD & Ladder Logic development

• Legacy PLC migration & hardware upgrades

• PLC code review, optimization & documentation

• Safety PLC programming (SIL rated systems)

• Remote diagnostics & troubleshooting support

Industry 4.0 Strategy & Implementation


• Industry 4.0 readiness assessment & roadmap

• IoT gateway configuration & deployment

• OPC UA & MQTT architecture design

• Edge computing & local data processing

• Cloud integration for enterprise visibility

• Digital Twin development & simulation

• Predictive maintenance strategy & rollout

• IT/OT convergence & cybersecurity planning

MES Consulting & Integration


• MES architecture design based on ISA-95

• Nexeed MES / Production Performance Manager

• Real-time OEE tracking & production visibility

• Recipe management & batch control

• End-to-end traceability & genealogy

• Quality management system integration

• ERP-to-shopfloor data integration

• Energy monitoring & sustainability reporting



Beckhoff TwinCAT 3 Programming

• TwinCAT 3 XAE project development

• Real-time EtherCAT network design

• Multi-axis motion control & cam programming

• IEC 61131-3 compliant software architecture

• TwinCAT HMI design & development

• C/C++ integration for high-performance tasks

• TwinCAT Vision for machine vision applications

• PC-based control system commissioning

Nexeed PLC Expertise


• Nexeed Control Plus programming & commissioning

• Object-oriented modular machine software

• IndraLogic PLC application development

• IndraMotion multi-axis servo programming

• Nexeed Production Performance Manager setup

• ctrlX AUTOMATION platform consulting

• Bosch Rexroth drive configuration & tuning

• Connected Industry solution architecture

SCADA, HMI & Industrial Networks


• WinCC & FactoryTalk SCADA development

• Ignition platform design & deployment

• Web-based HMI for modern operator interfaces

• Alarm management strategy & ISA-18.2

• PROFINET & PROFIBUS network commissioning

• EtherNet/IP & EtherCAT architecture design

• OPC UA server/client configuration

• Remote access & secure VPN setup



Nexeed PLC — Deep Expertise & Consultancy

As one of the few automation consultancies with certified, hands-on expertise in the Bosch Rexroth and Nexeed ecosystem, AAPL brings a level of platform depth that is difficult to find elsewhere. If your machines run on Rexroth drives or your factory relies on Nexeed for production management, we are the consultancy partner you have been looking for.


Nexeed Control Plus Programming — We build modular, object-oriented PLC applications using Nexeed Control Plus, leveraging its standardized library system and reusable function modules to deliver machine software that is dramatically faster to commission, easier to validate, and straightforward for your maintenance team to support long-term.


IndraLogic & IndraMotion Control — From single-axis positioning to complex multi-axis synchronized motion, our engineers program IndraLogic and IndraMotion systems with precision. We optimize cycle times, tune servo loops, and configure cam profiles to ensure your machines deliver peak performance with flawless coordination every cycle.

Nexeed MES / Production Performance Manager — We implement and customize Nexeed Production Performance Manager to give you real-time visibility into OEE, quality metrics, energy consumption, and production bottlenecks — fully integrated with your existing PLC layer and ERP system. No data silos, no blind spots, just actionable intelligence from your shop floor to your management dashboard.


ctrlX AUTOMATION — Next-Generation Platform — Ready for the future of automation? We help forward-thinking manufacturers adopt Bosch Rexroth's ctrlX AUTOMATION platform, bringing Linux-based openness, app-based engineering workflows, and true IT/OT convergence to your production environment. We handle migration strategy, application development, and commissioning so you can focus on output.


Connected Industry Solutions — We design and deploy end-to-end Connected Industry architectures that link your Rexroth drives, PLCs, and sensors into a unified data ecosystem — enabling condition monitoring, predictive maintenance, and real-time production analytics across your entire facility.



Why Clients Choose AAPL

Our Consultancy Strengths

• Battle-tested engineers with 10+ years of industrial experience

• Vendor-agnostic — we recommend what is right for your process

• Every engagement tied to measurable KPIs and outcomes

• Complete knowledge transfer — documentation and hands-on training

• End-to-end capability from assessment to post-go-live support

• Multi-platform fluency: Siemens, Beckhoff, Bosch Rexroth, Allen Bradley

• Proven track record across automotive, pharma, F&B, and energy sectors

• Dedicated project management and single point of accountability

Engagement Models

• Project-based: fixed scope, clear deliverables, defined timelines

• Dedicated resource: our engineers embedded into your team full-time

• Advisory & audit: short-term expert reviews with actionable reports

• On-site commissioning support at your facility

• Remote programming and troubleshooting services

• Corporate training included with consultancy engagements

• Flexible scheduling: weekday, weekend, and shift-aligned support

• Long-term AMC (Annual Maintenance Contract) options available



Industries We Serve

• Automotive & Auto Components

• Pharmaceuticals & Life Sciences

• Food & Beverage Processing

• Packaging & Material Handling

• Energy, Power & Utilities

• Chemical & Petrochemical

• Metal, Steel & Cement

• Water & Wastewater Treatment

• Oil & Gas

• Textiles & Consumer Goods

• Electronics & Semiconductor

• Machine Building & OEM